Can
I do my own tune-up to save money?
Answer:
You can provided you
know how to change spark plugs, check (and adjust, if
necessary) the ignition timing, idle speed and idle mixture
(carburetors only) on your engine.
If you can reach the spark plugs on
your engine, you should be able to change them yourself. All you
need is a plug socket, ratchet wrench, extension, and feeler gauge
to set the plug electrode gap. If you're working on an engine with
adjustable timing, you'll need a timing light to make sure the
timing hasn't changed (it shouldn't have unless somebody messed
with it). And you'll need a tachometer to set the idle speed
correctly.
Engines that have electronic ignition
and a sealed carburetor or fuel injection require very little
maintenance beyond replacing the spark plugs every 30,000 miles,
replacing the air and fuel filters annually (or as needed),
changing the PCV valve (every 30,000 to 50,000 miles) and changing
the oil and filter (every 3,000 miles or six months is usually
recommended).
When replacing these items, you should
also give your engine a good "once over" to make sure
there are no obvious problems such as fluid leaks, loose or
damaged wires, belts, or hoses, etc. Checking things like
compression and intake vacuum are not required, but can reveal a
lot about the overall condition of your engine.
WHAT
TO INCLUDE:
A comprehensive "tune-up"
should probably include all of the following:
Replacing the
spark plugs (be sure to gap to specs)
Inspect the rotor (replace only if
necessary)
Inspect the distributor cap (replace only
if necessary)
Check timing (adjust if necessary)
Inspect spark plug wires (replace only if
necessary)
Check idle speed (adjust as needed)
Check choke (carbureted engines only)
Check compression (to monitor valve &
ring wear, requires a compression gauge)
Check manifold intake vacuum (to check
for leaks, or valve and ignition problems, requires a vacuum
gauge)
Check battery/charging voltage (to detect
charging system problems)
Inspect & clean battery posts and
cable connections
Inspect air filter (replace if dirty)
Replace fuel filter (for preventative
maintenance)
Replace PCV valve
Check vacuum hoses (replace only if
cracked or loose)
Check all vital fluid levels (engine oil,
transmission fluid, coolant, brakes and power
steering)
Inspect belts & hoses (replace as
needed)
Check safety items such as lights,
wipers, tires (including inflation pressure), and horn.
TIMING
How do you check or adjust ignition
timing on an engine with a distributor less ignition system?
Answer:
You can't do either on many engines,
but checks and adjustments are still possible on others.
On some distributorless ignition
systems, timing is fixed and cannot be adjusted. Nor are any
timing marks provided on the crankshaft pulley for reference
checks. If there are any problems (like a bad crankshaft position
sensor), the onboard computer is supposed to pick it up and
illuminate the Check Engine light. Otherwise, you have to assume
everything is fine.
On other engines without distributors,
the crankshaft position sensor and/or cam position sensor allows a
certain amount of adjustment. Loosening and rotating the sensor's
position has the same effect on advancing and retarding timing as
rotating a distributor. Timing marks on the crankshaft pulley are
usually provided so a conventional timing light can be used to
check timing.
To check timing, attach a timing light
to the number one spark plug wire. Use the light to illuminate the
timing marks on the crankshaft pulley as the engine idles. Refer
to the engine emissions decal or a shop manual for the timing
specs.
To adjust timing, loosen the
crankshaft or camshaft sensor. Then rotate the sensor's position
in the same direction as the crankshaft or camshaft turns to
retard timing, or in the opposite direction to advance timing.
On some engines timing can also be
checked electronically through the computer system itself by
plugging a "scan tool" into the computer's diagnostic
connector.
My
steering feels loose. Any ideas why?
Answer:
The most common causes of steering
looseness include worn tie rod ends, a worn idler arm or center
link (on vehicles without rack and pinion steering), a worn
steering gear or a worn steering rack.
Normally, your steering wheel should
have no more than about a quarter inch of play. Any more means
something is worn or loose and needs to be fixed.
WARNING: Don't put off having your
steering looked at because a failure of a critical component could
cause loss of steering control!
The inner and outer tie rod ends
should have no perceptible looseness. Worn or loose tie rod ends
are especially dangerous because if one pulls apart you'll lose
steering control. Worn tie rod ends can also cause rapid tire
wear.
If you have a rear-wheel drive vehicle
with conventional steering (not rack and pinion steering), the
idler arm should have no more than the specified amount of maximum
play. Refer to a manual for the specs and recommended procedure
for checking it. Checking idler arm play usually involves pulling
on the arm with a specified force and measuring how much the arm
deflects.
If your vehicle has a lot of miles on
it, the steering gear or rack itself may be worn. On
conventional steering boxes, there's usually an adjustment screw
that can be used to take some of the slack out of the system. With
rack and pinion steering, though, adjustment is usually little
help because the rack develops center wear. If the pinion is
adjusted to compensate, the rack may bind when turned to either
side. The only cure for a center wear condition is to replace the
rack with a new one (an entire new rack assembly).
OTHER CAUSES
Sometimes the steering will feel loose
because of a worn U-joint coupling in the steering column. Loose
or worn wheel bearings can also make the steering wander and feel
loose.
My power steering feels stiff when I
first start my car, but then feels normal after I've driven the
car awhile. How come?
Answer:
This is called "morning
sickness" and has nothing to do with being pregnant. The
condition is caused by wear in the spool valve housing on certain
power steering racks -- notably GM front-wheel drive cars.
When the car is first started, the
rack is cold and clearances in the spool valve are at their
greatest. Hydraulic pressure from the power steering pump leaks
past grooves worn in the aluminum spool valve housing. This causes
a loss of pressure and increases steering effort. The steering
feels stiff with little or no power assist. As the car is driven,
the rack warms up. This decreases the clearances inside the spool
valve housing, which reduces the leakage past the grooves. More
pressure goes to where it is supposed to go and the steering
becomes easier as power assist returns.
The "fix" for this condition
is to replace the rack with a new one (preferably with a cast iron
spool valve housing) or a remanufactured rack that has a stainless
steel sleeve pressed into the aluminum housing.
SMELLY
CAR
Answer:
You probably have an oil leak on your
engine that is dripping oil on an exhaust manifold or pipe. The
most likely cause is a leaky valve cover gasket.
Open the hood and visually inspect
your engine (engine off, of course). Look for wet, oily streaks or
a buildup of greasy deposits on the sides of your engine near the
exhaust manifold. You may also have noticed some oil spots on your
driveway, or a slight increase in oil consumption (check the oil
level on the dipstick).
If oil is leaking past the valve cover
gasket, the gasket will have to be replaced.
OTHER ODORS
If you don't see an oil leak and
continue to smell something unusual, it could signal something
more serious. Overheated wiring may also produce a burnt smell,
but one that has a sharper, more pungent or caustic odor. This is
nothing to ignore because it may result in a fire. Have a
professional inspect your wiring.
An overheated automatic transmission
or one that's filled with badly oxidized fluid (because nobody
ever changed it) can also produce a burnt smell. To check the
fluid, remove the transmission dipstick. If the fluid has a dark
brown color or smells burnt, it is long overdue for a change. It
might also mean your transmission is on the verge of calling it
quits, too -- especially if it has been shifting erratically,
slipping or otherwise acting up. Transmission repairs are very
expensive and usually require replacing the transmission with a
new or rebuilt unit.
If you smell a "rotten egg"
odor (hydrogen sulfide), it may mean your engine is running lean
or that the catalytic converter may not be functioning properly.
Some vehicles (Ford mostly) have had problems with persistent
rotten egg odors from the converter. Apparently, it has something
to do with the mix of catalysts used to manufacture the
converters. Replacing the converter with a "revised"
model usually cures the problem.
MY
ENGINE WON'T START
Answer:
You may have an ignition, fuel
delivery or compression problem.
1. Check for spark first. If there's
no spark, you may have a failed ignition module, ignition pickup,
ignition coil or open in the ignition circuit (bad ignition switch
or neutral safety switch).
2. If you have spark, check for fuel.
On carbureted engines, remove the air cleaner, hold the choke
open, look down the carburetor throat and work the throttle
linkage. If you don't see any fuel squirting into the carburetor,
the problem may be a stuck needle inlet valve in the carburetor, a
bad fuel pump, a plugged fuel filter, a plugged or frozen fuel
line, an obstructed fuel tank pickup screen, or no fuel (or water
contaminated fuel) in your tank.
3. If you have spark and fuel, your
timing chain or belt may have broken or slipped. If your engine
has a distributor, remove the distributor cap and see if the rotor
turns when the engine is cranked.
No movement would tell you the timing belt or chain (or possibly
the cam itself) is broken.
Another alternative is to remove the valve cover to see if the
valves are opening and closing. This too will show you if the cam
drive or cam is broken.
If a cam belt or chain has
"slipped a tooth," throwing valve timing off, the valves
will still open and close, and the rotor inside the distributor
will still turn. But the engine won't develop enough compression
to start. A compression check can help you find this kind of
problem.
WHAT
CAUSES A NO SPARK CONDITION
Answer:
The best way is to methodically check
each component until you've isolated the fault. But many people
start replacing things until they eventually stumble on whatever
was causing their problem (which is a very expensive and
time-consuming way to solve a no start problem).
If you're certain the ignition system
is not creating a spark (Further information is available on
getting a spark.), you can assume that either the coil is
defective or something in the electronic circuitry that controls
the coil is defective.
Most distributor type electronic
ignition systems have either a magnetic pickup or "Hall
effect" sensor that generates a signal as the distributor
shaft rotates. On distributor less ignition systems, the trigger
signal is generated by a Hall effect or magnetic crankshaft
position sensor (and cam position sensor in many applications).
The trigger signal goes to the ignition module, which switches the
ignition coil on and off to fire the spark plugs. If the pickup or
Hall effect switch is not producing a signal, or if the ignition
module is not processing the signal, the coil won't fire.
COIL CHECKS
Ignition coils are pretty simple (just
a set of copper windings around an iron core sealed in plastic),
so there's not much that can go wrong with them. They do fail
occasionally, but usually the part that fails is something more
vulnerable like the ignition module, the pickup in the distributor
or the wires that connect to the pickup or the module.
The coil can be ruled out as a
possible cause by checking it's "primary" and
"secondary" resistance with an ohmmeter. Primary
resistance is checked between the positive and negative coil
terminals. As a rule, primary resistance should be two ohms or
less. Secondary resistance is tested between the high voltage
terminal and the negative terminal. Secondary resistance should be
high, ranging anywhere from 8,000 to 20,000 ohms. The exact specs
will vary from one application to another, so refer to a manual
for the specifications for your vehicle.
NOTE: On some distributor less
ignition systems, the individual coils in the coil pack assembly
can be replaced if only one coil is defective. On others, the
coils cannot be replaced separately and the entire unit must be
replaced if any coil, or the coil module, is bad.
WIRING CHECKS
CAUTION: Don't disconnect or unplug
any connectors without first making sure the ignition is off.
Breaking a connection while voltage is flowing in the circuit can
create a voltage surge that may damage electronic components.
Check all the connectors at the
distributor, module and coil to make sure they're tight and
corrosion-free. It doesn't take much to disrupt the primary
ignition circuit. A visual inspection won't necessarily reveal all
such problems because "invisible" corrosion can create
enough resistance to disrupt a low voltage circuit. You may have
to back probe both sides of a connector with an ohmmeter to see if
there is resistance in the link.
Next, remove the distributor cap (if
your engine has one) and inspect the wiring connections on the
pickup (and module if the module is located inside the cap as is
the case with most GM systems, or on the side of the distributor
as is the case with many Ford systems). The flexing of the
distributor can sometimes cause hairline cracks in the wires or
their insulation creating an open in the circuit.
PICKUP CHECKS
If you don't find any problems here,
check the resistance of the pickup in the distributor (refer to a
manual for the exact specs). An open or short here can prevent the
pickup signal from reaching the module. The exact test procedures
are so varied that we'll summarize by saying that most checks
involve using an ohmmeter to measure the resistance of a magnetic
pickup or a voltmeter to check voltage readings in the Hall effect
sensor circuits. If the readings are out of range, the pickup or
sensor needs to be replaced. With Hall effect sensors, it's also
important to make sure the sensor is receiving voltage because it
can't generate a signal without voltage. Refer to a manual for the
specific diagnostic procedure for your vehicle.
NOTE: On engines with computerized
controls, loss of the pickup signal will usually set a fault code
in the computer. On vehicles with distributor less ignition
systems, a bad crankshaft or camshaft sensor will also set a code.
To check for such a code, you'll need a scan tool -- unless the
computer has a "manual" diagnostic mode that displays
"flash" codes (blinking lights) when certain terminals
on the diagnostic connector are jumped or grounded. Refer to a
manual for the code retrieval procedure.
MODULE CHECKS
Ignition modules frequently fail for
three reasons: heat, vibration or voltage overload. Excessive heat
can damage sensitive electronic chips. GM ignition modules and
Ford TFI modules, in particular, rely on a layer of grease under
the module to help carry heat away from the electronics. If
someone replaced the module and forgot to apply the grease, the
module may have failed due to overheating. The leads that connect
the module to the wiring are also vulnerable to breakage, often as
a result of vibration. Finally, a module can be destroyed if the
high secondary voltage in the distributor somehow finds a path to
the module.
In some applications, modules can be
checked by using a high impedance (10 megohms) digital ohmmeter to
measure resistance between various terminals. If any of the
measurements are out of spec, the module is defective and needs to
be replaced. But on most applications, a process of elimination is
used to isolate a bad module. Or, a "known good module"
is substituted for the old one to see if it cures the problem. If
the engine starts, the old module must have been bad. If it still
doesn't start, then it's something else. The problem with this
technique is that the new module may be damaged if there's a short
in the wiring that caused the old module to fail.
COMPUTER CHECKS
Most electronic ignition systems will
start even if the computer is defective or disconnected. The
computer plays an "intervening" role and modifies spark
timing by delaying or advancing the pickup trigger signal or
module switching of the coil. In spite of the fact that many
people blame the computer for anything that goes wrong, the fact
is the computer is pretty reliable. Most problems can be traced to
opens in the wiring harness or loose or corroded connectors.
A scan tool is required to check the
computer for ignition-related fault codes, unless the system
provides a manual flash codes. Refer to a manual for the
diagnostic procedure for your vehicle.
LACKS POWER AT
HIGH SPEED
Answer:
You most likely have one of two
problems: a fuel line restriction or an exhaust restriction.
FUEL RESTRICTION
A plugged fuel filter, crushed fuel
line or clogged pickup screen inside the fuel tank can all starve
your engine for fuel. Enough fuel may get through for the engine
to start and run at low speed, but when more fuel is needed it
can't get through resulting in loss of power at high speed. The
same kind of problem can also be caused by a weak fuel pump. But
fuel pumps usually quit altogether when they fail.
Inspect the fuel line from the tank to
the engine. If you don't see any obvious damage, try replacing the
fuel filter. If that doesn't help, blowing out the fuel line with
compressed air from the engine towards the fuel tank may help
dislodge a blockage and debris from the pickup screen. If the
pickup screen in the tank is clogged with rust and debris, the
tank will have to be removed so the screen can be replaced and the
tank cleaned.
Fuel pressure can also be checked by
teeing a suitable gauge into the fuel line. If pressure is very
low (refer to a manual for the specs), the pump probably will need
to be replaced.
EXHAUST RESTRICTION
As for an exhaust restriction, the
easiest way to check for this condition is to hook up a vacuum
gauge to a vacuum port on the intake manifold or throttle body. If
vacuum is low and continues to drop as the engine runs, it's
telling you pressure is backing up because of a restriction in the
exhaust. The most likely culprit is a clogged catalytic converter.
If the converter has overheated, it
may have melted internally. This would restrict the flow of gases
through the converter and create a serious backpressure problem
that would cause a loss of power at high speed. If the blockage is
complete, the engine may start then die and not run at all.
Other causes here may include a
crushed exhaust pipe (a visual inspection should find this easy
enough), a double-walled pipe that has collapsed internally, or a
muffler that has become clogged with rust (rare, because they
usually blow out). If you suspect an exhaust restriction,
temporarily disconnect the head pipe from the catalytic converter
(which is no easy task because the bolts will probably be rusted
solid). If the engine now runs normally, you have an exhaust
restriction. Inspect the converter and replace it if needed.
NOTE: If the converter is plugged, it
failed because something else caused it to overheat. Causes
include misfiring spark plugs and leaky exhaust valves. The
underlying problem needs to be identified and corrected before the
converter is replaced otherwise the new converter will suffer the
same fate.
DIRTY
FUEL INJECTORS
Answer:
"Dirty" is actually a
misnomer. Rarely are injectors clogged with dirt. Rather, they are
usually clogged or restricted by a buildup of fuel varnish
deposits. This reduces the amount of fuel that the injector
sprays, which in turn may cause the engine to run lean and
misfire, hesitate or stall.
A fuel injector is nothing more than
spray nozzle. With mechanical injectors, a spring loaded valve
allows fuel to squirt out of the nozzle when line pressure
overcomes spring tension that holds the valve shut. With
electronic injectors, a spring-loaded solenoid pulls open a pintle
valve or ball type valve when the injector is energized by the
computer. This allows the pressurized fuel in the fuel rail to
flow through the injector and squirt out the nozzle.
Injectors come in a variety of styles.
Early Bosch style injectors have a pintle valve and are the ones
most prone to clogging. In 1989, General Motors introduced its new
"Multec" style injectors which have a ball valve design
and are claimed to be more resistant to clogging. Other injectors
have a disc-valve design that is also said to resist clogging.
The truth is ANY injector can clog.
Nobody's injectors are immune to this kind of problem, but some
are obviously better than others.
Problems can occur even with a slight
buildup of deposits. Because the injector orifice is so small, it
doesn't take much crud to restrict the flow of fuel or to disrupt
the spray pattern. For good combustion, the injectors must produce
a fine cone-shaped mist of fuel vapor. Wear or deposits in the
nozzle can create "streamers" of liquid fuel that
vaporize and burn poorly. This, in turn, can cause hesitation,
emissions and performance problems.
INJECTOR
CLEANING
The cure for a set of clogged
injectors is cleaning -- or replacement if they're too badly
clogged to respond to cleaning. Injectors are expensive to
replace. New domestic injectors sell for $60 to $100 each, with
new import injectors fetching $125 to $175 each. Injectors should
only be replaced as a last resort.
If your injectors are clogged, they
can be cleaned with pressurized solvent, or removed for off-car
cleaning. There are also fuel tank additives that claim to clean
clogged injectors, but the cleaning such products do is usually
minimal. So save your money and put it towards a professional
cleaning.
There are do-it-yourself on-car
injector pressure cleaning kits that are similar to the equipment
professionals use. But some of these kits can be tricky or even
dangerous to use. Our advice is to let a professional do it.
On-car injector cleaning involves
feeding solvent under pressure into the injector fuel rail or
supply line. The concentrated solvent passes through the injectors
and loosens and washes away the accumulated varnish deposits. The
results are usually good, and make a noticeable difference in idle
smoothness, emissions and fuel economy.
If your injectors are really clogged
and fail to respond well to on-car cleaning, off-car cleaning
using special fuel injection cleaning equipment would be the next
logical option. Some of this equipment is designed to
"reverse" flush the injectors so any debris that's
trapped inside the injector or above the inlet screen will also be
removed. Off-car cleaning also allows a mechanic to observe the
spray pattern of the injectors to make sure there aren't any
streamers or problems. Off-car cleaning is more expensive because
of the labor involved to remove the injectors, but the results are
usually better.
KEEPING INJECTORS CLEAN
The best way to minimize or eliminate
the need for injector cleaning is to use a quality brand of
gasoline that contains sufficient detergent to prevent varnish
buildup. Most brand name gasolines today have enough detergent to
do this. As a rule, premium grades usually contain a somewhat
higher concentration of cleaners.
You can also use fuel tank additives
to keep your injectors clean. Such products really aren't
necessary if you're using quality gasoline. But if you're buying
the cheapest gas you can find, using an additive might be good
insurance.
HARD
STARTING WHEN COLD
Answer:
If your engine has a carburetor, the
hard starting problem is most likely choke related. If the engine
cranks normally and the spark plugs are not worn or dirty, the
choke probably needs to be repaired or adjusted.
The choke may be set too rich or too
lean. Either way can cause hard starting. Inside the choke housing
is a bimetal spring that regulates the tension on the choke
according to temperature. If this spring is broken, the choke will
not operate. If the choke linkage is rusty or jammed with varnish
deposits or dirt, it may stick or not operate smoothly. Cleaning
with carburetor spray or solvent may help alleviate a sticking
problem.
On older fuel injected engines, a
separate "cold start" injector is used to spray
additional fuel into the intake manifold when a cold engine is
first started. If this injector is not working, the engine can be
hard to start. The injector is controlled by a timer and relay, so
if either of these components is defective it can prevent the cold
start injector from doing its job, too.
If your engine cranks slowly, your
cold starting problem is not fuel related, but may be due to a
weak battery, loose or corroded battery cables, or a weak starter.
Check for obvious problems first.
Remove, clean and inspect the battery cables (both ends). Then
check battery charge and condition. (More information on the
condition of your battery and battery recharging is available.) If
the battery charge is low, recharging the battery may temporarily
solve your problem. But there's a reason why your battery is low.
You probably have a charging system problem that requires further
diagnosis. (More information on alternators is also available.)
If your battery is more than four or five years old, it is
probably near the end of its service life and needs to be
replaced. A "load test" will tell you if it still has
sufficient cranking capacity to provide reliable cold starting.
Slow cranking during cold weather
(below freezing) can also be caused by oil that is too thick. A
high viscosity oil such as straight 30 or 40 weight oil in the
crankcase can make an engine very difficult to crank when the
temperature drops. Switching to a lighter multi viscosity oil such
as 10W-30 or 10W-40 should solve this problem.
HARD
STARTING WHEN HOT
Answer:
Hot starting problems are usually fuel
related. When a hot engine is shut off, the temperature of the
engine and everything on it continues to rise for awhile as the
engine undergoes a period of "heat soak." This can cause
fuel to boil inside the carburetor bowl, fuel lines and fuel
filter. When you attempt to restart the engine, "vapor
lock" obstructs the flow of fuel and the engine doesn't want
to start.
This is much less of a problem on fuel
injected engines because the fuel is usually under much higher
pressure inside the injectors and fuel line. Even so, a fuel line
routed near an exhaust manifold or a fuel rail that's exposed to a
lot of heat may still suffer the same kind of problems.
Heat soak problems such as these can
sometimes be cured by wrapping insulation around affected fuel
lines, and/or installing an insulating spacer or heat shield under
the carburetor.
A
SEASONAL PROBLEM
Hard starting tends to be a seasonal
problem, but may be worse in the early months of spring when
refiners are switching fuel blends. Gasoline refiners produce fuel
with a slightly lower volatility rating (called "Reed vapor
pressure") during hot summer months because lower volatility
fuel is less likely to boil and cause hot starting problems.
During the winter, they switch to a higher volatility fuel because
it makes cold starting easier. But if you still have
"winter" grade fuel in your tank when warm spring
weather arrives, you may experience some hot starting problems.
The problem will go away, however, as soon as the refiners in your
area switch to their summer grade fuel.
OTHER CAUSES
Hot starting problems can also be
caused by cooling problems that allow your engine to run too hot
(the pistons swell up and may scuff the cylinder walls), or
excessive resistance in the starter motor that causes the engine
to crank slowly. A starter "amp draw" test can be used
to check the condition of your starter. Also, many starters have
small "heat shields" to protect them from heat radiating
from nearby exhaust pipes or manifolds. If the shield is missing,
the starter may get too hot and bind up.
STEADY
MISS, BAD FUEL MILEAGE
Answer:
A steady miss indicates one of three
things: a cylinder that isn't firing because of an ignition
problem, a cylinder that isn't firing because it isn't receiving
fuel (multipoint fuel injected engines only), or a cylinder that
has lost compression.
The first step in diagnosing this kind
of problem is to identify the dead cylinder. A professional
mechanic can do this quickly by hooking the engine up to an
ignition oscilloscope and displaying an ignition raster pattern.
The dead cylinder will show a firing voltage that is significantly
higher or lower than its companions depending on the nature of the
problem. He might also do a "power balance" test and/or
a compression test to find the dead cylinder.
One way you can find a weak or dead
cylinder is to momentarily disconnect each of your engine's spark
plug wires one at a time while the engine is running. When the
plug wire is removed from the spark plug, there should be a big
drop in idle speed and idle smoothness. When you pull a wire and
there's little or no change in idle speed or quality, you've found
the bad cylinder.
It makes no difference whether you
remove each plug wire from the spark plug or the distributor (or
coil pack on distributor less ignition systems). The idea is to
simply disconnect each cylinder for a moment to see if it makes
any difference in the way the engine runs. The one that makes no
difference is the problem cylinder.
CAUTION: Disconnecting spark plug
wires while the engine is dangerous because you risk
getting shocked. You can minimize this danger one of several ways.
One is to wear rubber gloves and use insulated spark plug wire
pliers to momentarily disconnect each plug wire. Another is to
make sure no part of your body is touching or leaning against any
metal surface on the vehicle (the fender, hood, grille, etc.). Or,
you could turn the engine off, remove a plug wire, restart the
engine, note any change in idle, then repeat for each of the
remaining spark plugs.
IGNITION
DIAGNOSIS
If you disconnect the plug wire from
the spark plug and hold the end of the wire close to the plug
terminal or other metal surface, you should see a spark and/or
hear a crisp snapping noise if voltage is getting through the
wire. No spark would tell you the plug wire is bad, voltage is
arcing inside the distributor cap (remove and inspect the cap for
cracks and carbon tracks -- replace if any are found) or a dead
coil on a distributor less ignition system (Note: on most
distributor less ignition systems, each coil fires two cylinders.
So if both cylinders are dead, you know for sure the coil is not
working. If only one cylinder is dead, however, it's not the
coil).
If all of the plug wires seem to be
sparking okay, the next step would be to remove the spark plug in
the problem cylinder. Fouling is a common cause of ignition
misfire. Examine the end of the plug. If the electrode is covered
with deposits, clean or replace the spark plug. Also, note the
type of deposits on the plug. Thick, black, wet or oily-looking
deposits would tell you the cylinder is burning oil (probably due
to worn valve guides, rings and/or cylinder wall). If the deposits
are a powdery black, the cylinder is running too rich (probably
due to a leaky injector on a multipoint fuel injected engine). If
the deposits are brown or gray, it indicates a normal buildup.
However, the plug may be fouled because it hasn't been changed for
a long time, because it is the wrong "heat range" for
your engine application (you need a hotter plug), or because of
frequent short trip stop-and-go driving.
In any event, if the plug is fouled
you should probably remove, inspect and clean or replace all of
the spark plugs.
FUEL
DIAGNOSIS
If the dead cylinder is receiving
spark through the plug wire and the spark plug itself appears to
be okay (not wet or fouled), and your engine has multipoint fuel
injection you may have a dead fuel injector.
To check for this kind of problem,
start the engine and place your finger on the injector. You should
feel a buzzing vibration if the injector is working. No buzz means
the injector is either defective or it is not receiving a voltage
signal through its wiring harness. You can check for the presence
of voltage with a 12 volt test light or voltmeter. Disconnect the
injector wiring connector and attach the test light or voltmeter
between the injector and connector. If the light doesn't flash or
you don't see a voltage reading when the engine is running, it
indicates a wiring or computer problem that will require further
diagnosis. If voltage is getting through but the injector isn't
working, then the injector is defective and needs to be replaced.
Sometimes the injector will appear to
be working but really isn't. It will be receiving voltage and
buzzing as normal, but because it is clogged up with varnish
deposits little or no fuel is actually being squirted into the
cylinder. If ignition and compression are both okay in the bad
cylinder, therefore, it would tell you the injector is clogged.
On-car cleaning may reopen the clogged injector is the varnish
isn't built up too thick. But a completely clogged injector
usually doesn't respond well to this type of cleaning. It either
has to be removed for off-car cleaning (which may or may not
succeed id reopening it) or be replaced.
COMPRESSION
DIAGNOSIS
If the dead cylinder is getting spark
and fuel, the only thing that's left is a compression problem.
The most likely causes here would be a leaky valve (probably an
exhaust valve since they run much hotter than intake valves and
usually fail or "burn" first), a blown head gasket (this
usually involves two adjacent cylinders, however), or a rounded or
badly worn cam lobe.
A compression check will verify if the
cylinder is developing its normal compression. Little or no
compression would verify any of the above problems. A leakage test
could also be used to further diagnose and identify the nature of
the problem (valves, head gasket or cam). Air leakage through the
exhaust port would indicate a bad exhaust valve. Air leakage back
through the intake manifold would indicate a bad intake valve. Air
leaking into an adjacent cylinder would indicate a blown head
gasket. Minimal leakage would indicate a rounded cam lobe.
Leaky valves would require removing
the cylinder head and having a valve job performed. A leaky head
gasket would require removing the head and replacing the gasket
(and probably resurfacing the head to restore flatness). A cam
problem would require removing and replacing the camshaft and
lifters (old lifters should never be reused with a new cam).
HOW
DO I TELL IF I NEED A NEW FUEL FILTER
Answer:
The only way to tell for sure is to
remove the filter and blow through it. If there's little
resistance, the filter is still okay and does not need to be
replaced. But if there's more than minimal resistance, the filter
is dirty and should be replaced.
CAUTION: Gasoline is poisonous, does
not taste very good and may burn sensitive lips. So don't hold the
filter to your mouth to blow through it. Instead, attach a short
piece of clean rubber hose to the filter and then blow through the
hose to test the filter.
FILTER PROBLEMS
A completely plugged fuel filter will
stop your engine cold by choking off the flow of fuel to the
carburetor or injectors. The engine may not start, or it may
start, then stall and die.
Some filters have a spring-loaded
bypass, however, that allows fuel to bypass the filter element if
it becomes clogged. Fuel continues to flow, but it may carry dirt
to the carburetor or injectors, which can create additional
problems.
A partially restricted filter will
usually pass enough fuel to keep the engine running at idle or low
speed, but may starve the engine for fuel at higher speeds or
loads. So your engine may run fine putting around town, but
sputter and lack power when you try to drive at highway speeds or
pass someone.
TANK FILTER
Located inside the fuel tank is a
screen or mesh sock that acts like a prefilter to keep big pieces
of dirt and rust from being drawn into the fuel pickup tube or
tank-mounted electric fuel pump. If the screen becomes clogged
with debris, it can have the same effect as a plugged or dirty
fuel filter. Therefore, if you've been experiencing a fuel
starvation problem and have replaced the fuel filter --and it
didn't help -- the screen in the tank is probably the culprit. To
clean or replace it, the fuel tank usually has to be removed.
WARNING: The fuel tank must be drained
prior to removal. The fuel must be stored in a sealed
"approved" container. The battery should also be
disconnected to prevent any accidental sparks from an in-tank
electric fuel pump connection from igniting the vapors. Do not
smoke when working on the fuel tank, filter or fuel lines, and
keep all other sources of ignition away (electric heaters, pilot
lights, etc.) from the work area.
FILTER REPLACEMENT
Replacing the fuel filter periodically
(every year or so) for preventative maintenance can reduce the
risk of filter-related driveability problems. Most vehicle
manufacturers, however, no longer specify a replacement interval
for the fuel filter. Or, if they do it's some incredibly long
interval like once every five years or 50,000 miles. Many
mechanics feel this is unrealistic. Waiting that long to change
the filter is asking for trouble, especially if you drive on
gravel or dirt roads, buy the cheapest gas you can find from
"cut-rate" stations, use gas with alcohol in it, or your
vehicle is more than six or seven years old and may have rust in
the tank.
The fuel filter on carbureted engines
is usually located at the inlet fitting of the carburetor, or an
"in-line" filter is used between the fuel pump and
carburetor.
When replacing a filter that screws
into the inlet fitting on the carburetor, be careful not to
over tighten the filter. The threads in the carburetor are
relatively soft and can be easily stripped. But also make sure the
filter is snug so that it doesn't leak. It's okay to apply some
gasket sealer to the filter threads to assure a leak-free
connection. But do not use RTV silicone sealer (which gasoline
dissolves) or teflon tape (pieces of which can flake loose and end
up in the carburetor).
When replacing an in-line filter, most
filters come with two new rubber hoses that go on either side of
the filter. Use them. Don't reuse the old hoses because rubber
hoses deteriorate over time and can leak or shed small flakes or
rubber that can end up in the filter or carburetor. Also, make
sure the hose clamps are properly positioned and tight.
Replacing an in-line fuel filter -
NOTE: Most in-line filters have an
arrow showing the direction fuel should flow through the filter.
Install the filter so the arrow points toward the carburetor.
FUEL INJECTION FILTERS
Fuel filters on fuel injected engines
are usually larger and have a finer filter element than those on
carbureted engines. Consequently, they are usually more expensive.
The filter may be located anywhere
between the fuel tank and injector fuel supply rail or throttle
body. On many cars, light trucks and minivans, the filter is
located underneath the vehicle along a frame rail. On some, the
filter is part of the electric fuel pump assembly inside the fuel
tank! Refer to a shop manual for your fuel filter's location.
CAUTION: Fuel injected engines usually
have a lot of residual pressure in the fuel line, even when a
vehicle has sat overnight. So either follow the manufacturer's
recommended procedure for relieving pressure in the line prior to
removing the filter (applying vacuum to the fuel pressure
regulator manifold fitting, or cranking the engine with the
ignition disabled), or wrap a rag around the hose connections and
slowly loosen them.
If the filter has an arrow indicating
the direction of flow, it should be installed with the arrow
pointing toward the engine and away from the fuel tank.
If the filter is located inside the
tank, the tank will probably have to be removed. Follow the same
precautions as previously described for replacing a plugged pickup
screen.
ENGINE
STARTS THEN DIES
Answer:
It sounds like the classic symptom of
an exhaust blockage, probably due to a clogged catalytic
converter. The converter can overheat and be damaged if excessive
amounts of unburned fuel enter the exhaust system. This can happen
if the engine has one or more fouled spark plugs or leaky exhaust
valves. When this unburned fuel hits the converter, it sends
temperatures soaring. The ceramic substrate or pellets that
support the catalyst can melt and partially or completely block
the flow of exhaust through the converter.
If a complete blockage occurs, the
engine will start normally but the exhaust has no place to go.
Backpressure quickly builds up and within a couple of minutes the
engine quits running. Eventually, the pressure will seep out and
allow the engine to restart after it has sit for some time. But
the blockage will prevent it from running for long.
The cure here would be to replace the
converter. But first, the underlying problem that caused the
converter to overheat and fail needs to be diagnosed and corrected
-- otherwise the new converter will suffer the same fate.
Other possible causes of this kind of
condition include a crushed exhaust pipe, some prankster shoving a
potato up your tailpipe, a collapsed inner wall in a double-walled
head pipe, or a muffler that's obstructed with rust debris.
ELECTRIC
COOLING FAN
Answer:
Yes. The cooling fan is only needed
when engine temperature rises above a predetermined level --or
when there is an increased load placed on the cooling system (as
when running your air conditioner). The rest of the time, running
the fan would be a waste of electrical energy so it is turned off.
Electric cooling fans are found on
most front-wheel drive vehicles with transverse mounted engines as
well as many late model rear-wheel drive vehicles. Electric fans
are used on FWD cars because the fan doesn't require a belt drive
and can be mounted independent of the engine's location. What's
more, electric fans require less power to operate (for improved
fuel economy and performance), they're quieter, and they allow
more precise control over cooling.
By comparison, a mechanical
belt-driven fan can require anywhere from 5 to 15 horsepower
depending on engine speed and the size of the fan. Even with a fan
clutch to reduce the drag at higher speeds, it's still a lot of
wasted power.
FAN OPERATION
At highway speeds, there is usually
enough airflow through the radiator that a fan isn't needed. So
the fan usually only operates when the vehicle is sitting in
traffic or driving at slower speeds.
On older applications, the electric
fan is controlled by a temperature switch located in the radiator
or engine. When the temperature of the coolant exceeds the
switch's rating (typically 195 to 235 degrees F), the switch
closes and energizes a relay that supplies voltage to run the fan.
The fan then continues to run until the coolant temperature drops
back below the opening point of the switch. Most electric fans are
also wired to come on when the A/C is on. Many vehicles also have
a separate fan for the A/C condenser (dual fan systems). One or
both fans come on when the A/C is on.
In newer vehicles with computerized
engine controls, fan operation is regulated by the engine control
module. Input from the coolant sensor, and in many cases the
vehicle speed sensor too, is used to determine when the fan needs
to be on.
CAUTION: Many electric fans are wired
to come on anytime the engine is above a certain
temperature, regardless of whether the engine is running or not.
This means the fan may come on after the engine has been shut off.
So keep your fingers away from the fan at all times unless the
battery or fan motor wires have been disconnected.
CHECKING THE FAN
Four things can prevent a fan from
coming on when it should: a bad temperature switch or coolant
sensor (or problem in the switch or sensor wiring circuit); a bad
fan relay; a wiring problem (blown fuse, loose or corroded
connector, shorts, opens, etc.); or a failure of the fan motor
itself. Only the latter would require replacing the fan motor.
One way to check the operation of the
fan motor is to jump it directly to the battery. If it spins, the
motor is good, and the problem is elsewhere in the wiring or
control circuit. Another check is to test for voltage with a
voltmeter or test light at the fan's wiring connector. There
should be voltage when the engine is hot and when the A/C is on.
SECTION
TWO
FRONT
WHEEL DRIVE CLICKING SOUND
Answer:
Yes. A clicking sound when turning is
one of the classic symptoms of a worn or damaged
"constant velocity" (CV) joint. Your car has four such
joints on the two front axles: two inboard joints and two outboard
joints. The outboard joints are the ones that make a clicking
sound when they go bad.
Inside the joint are six steel balls,
positioned in grooves between an inner race and an outer
housing. The balls are held in position by a cage that looks
something like a wide bracelet with windows or slots cut in it.
When the joint is new, the balls fit tightly into the cage
windows. But as the joint accumulates miles, the cage windows
become worn and allow the balls to rattle around. The grooves in
the inner race and outer housing also wear, which further
contributes to noise.
When driving straight, a worn CV joint
is usually quiet (constant noise would indicate a bad wheel
bearing or other problem). But when the wheels are turned to
either side, the joint bends causing the balls to click as they
slide around in their cage windows and grooves. The noise is
usually loudest when backing up with the wheels turned. Repacking
the joint with grease won't help because the joint is worn and
needs to be replaced.
The "normal" life of a CV
joint is usually 100,000 miles or more. But a joint can fail
prematurely if the rubber boot that surrounds it is damaged or
develops a leak.
CV JOINT BOOTS
The boot, which is made of rubber or
hard plastic, serves two purposes: it keeps the joint's vital
supply of special grease inside, and it keeps dirt and water out.
After five or six years of service, it's not unusual for the boot
to develop age cracks or splits. Boots can also be damaged by road
hazards or a careless tow truck operator who uses J-hooks to tow
your vehicle.
Once the boot seal is broken, the
inside grease quickly leaks out. Starved for lubrication, the CV
joint soon fails. Dirt and water can also enter the boot and
contaminate any grease that's left inside. Either way, a damaged
boot is bad news for the joint.
CV joint boots should be inspected
periodically (when the oil is changed is a good time) to make sure
they are not cracked or torn, and that the clamps are tight. If
you see grease on the outside of the boot, it is leaking and needs
to be replaced (the sooner the better). If a clamp is loose and
the boot is leaking grease at one end, the clamp needs to be
replaced.
Original equipment boots are a
one-piece design, which means the drive shaft and CV joint have to
be removed from the vehicle and disassembled to replace a bad
boot. However, there are aftermarket "split-boots"
designed for easy do-it-yourself installation. The split-boots
eliminate the need to remove and disassemble the joint and
driveshaft. You simply cut off the old boot, clean out as much of
the old grease as possible from the joint, pack the joint with
fresh high temperature CV joint grease (never ordinary chassis
grease), then install the new boot. Most split-boots have a seam
that is glued together. The seam must not have any grease smeared
on it and the glue must be applied carefully for a good seal.
Also, the vehicle must not be driven until the glue has cured
(about an hour or so).
NOTE: Most professional mechanics do
not use split-boots because (1) they don't think a
split-boot is as reliable or as long-lived as a one-piece original
equipment style boot, and (2) they don't like the idea of
installing a new boot on a questionable joint.
By the time a damaged or leaky boot is
noticed, the joint has usually lost most of its grease and/or been
contaminated by dirt. Unless the joint is removed, disassembled,
cleaned and inspected, there's no way to know if it is still in
good enough condition to remain in service. If it's making noise,
replacing the boot would be a waste of time because the joint is
bad and needs to be replaced (most new joints come with a new
boot, clamps and grease). But even if the joint isn't making any
noise, it may still have wear or internal damage that will soon
cause it to fail.
WARNING: A CV joint failure can cause
loss of steering control under certain circumstances. If the joint
locks up, it can prevent the wheels from being turned.
My mechanic tells me my front-wheel
drive (FWD) car has a bad outer CV joint. He says the shaft has to
be replaced. Isn't there a less expensive way to fix it?
Answer:
Time is money in the auto repair
business. It's much faster and easier for a mechanic to replace
the entire driveshaft assembly with both joints on it than to mess
around replacing a CV joint on your old driveshaft. Removing the
old CV joint from the shaft, disassembling and inspecting the
other CV joint on the shaft to make sure it is still good,
reassembling and repacking both joints with grease and installing
the boots and clamps is a messy and time-consuming job. So that's
why your mechanic is trying to give you the "shaft." He
isn't trying to cheat you. He's only trying to save himself some
time and effort.
The cost of replacement shafts for
most FWD cars today has dropped to the point where a
complete shaft assembly with new or remanufactured CV joints costs
little more (or in some cases no more!) than a brand new
replacement joint. That's why most mechanics have gone to swapping
shafts instead of replacing individual CV joints.
When the shaft is changed, your old
shaft and joints are exchanged for the replacement shaft. Your old
shaft is then returned to a company that specializes in shaft
rebuilding. Your old shaft is then rebuilt using new or
remanufactured joints. The shaft then goes back into the parts
distribution pipeline and is sold to the next person who needs
one. That's how the system works. It's recycling in action, and it
actually saves consumers a lot of money.
If you're pinching pennies and/or
don't plan to keep your car for a long time, you can save some
money by asking for a shaft with remanufactured, rather than new,
joints. The warranty won't be as good, and the joints may not last
as long as brand new ones, but you get what you pay for.
Shafts for import vehicles typically
cost about 30% more than those for domestic vehicles because there
are more different designs of import shafts and joints (some of
which can be very difficult and expensive to obtain).
CLUTCH
SLIPPAGE
Answer:
It depends. If your clutch has low
miles on it (40,000 or less), chances are the slippage is due to
one of two things: oil contamination or a misadjusted clutch
linkage. If your clutch has a lot of miles on it (60,000 or more),
chances are it's worn out and you need to replace it.
To rule out oil contamination as a
possible cause of slippage, check under the rear of the engine and
the bell housing for oil leaks. If you see oil on the oil pan or
bell housing, the rear main oil seal is probably leaking. Other
leak points include manifold and valve cover gaskets at the back
of the engine, and the transmission input shaft seal.
If you've got an oil leak, don't
replace the clutch until you've fixed the leak. Once the clutch
linings have been contaminated by oil, there's no way to clean
them. Replacing the clutch disk is the only way to restore proper
clutch operation.
If you don't have a leak, check the
linkage adjustment. Most cars with a cable linkage have an
automatic adjusting mechanism that's supposed to maintain proper
clearances. If anything, the cable would be too loose rather than
too tight. But if someone has been playing around with the linkage
adjustment, they may have gotten it too tight. The same goes for
vehicles with hydraulic linkages. There's no way this type of
linkage can cause slippage unless it is misadjusted by someone.
That leaves the clutch itself.
Slippage can be caused by two things: worn facings or loss of
spring tension in the pressure plate. Unless the clutch really has
been abused or has a lot of miles on it, it's unlikely the
pressure plate is weak. Normal wear reduces the thickness of the
facings on the clutch disk, which in turn reduces the clamping
force the pressure plate can apply to squeeze the disk against the
flywheel. Replacing the clutch disk should cure the problem.
Even so, the clutch and flywheel
should be carefully inspected when the parts are removed. If the
pressure plate is worn or damaged, you'll need to replace that,
too. Most experts recommend having the flywheel refaced to restore
the friction surface. You can probably get by without refacing the
flywheel -- but only if the flywheel is flat, smooth, clean and un
cracked. Any grooves, heat discoloration, cracking or other damage
would call for resurfacing or replacing the flywheel.
CHECK
ENGINE LIGHT IS ON
Answer:
It means your vehicle's onboard
computer system has self-diagnosed some kind of problem. The
"Check Engine" light, which is also called a
"Malfunction Indicator Lamp" (MIL) or "Service
Engine Soon" (SES) lamp, is there to signal you when a
problem occurs that may require attention.
This can include anything from a momentary hiccup that has has
little or no noticeable affect on engine performance or driving
safety to a failure of a major electronic component. There's no
way to know what the light means without running a diagnostic scan
on the system to determine the nature of the fault.
As a rule, a continuous Check Engine
light usually signals a "hard fault" or failure that has
occurred. If the light comes on and off, or only blinks
momentarily, the problem may be minor or intermittent in nature.
To help identify the problem, it helps
to make a mental note of the conditions that occurred when the
light came on. Where you driving at a certain speed? Accelerating
or slowing down? Shifting gears?
Onboard diagnostic systems are very
complex and require a fair amount of expertise as well as special
tools to troubleshoot. To find out what's wrong, a technician has
to "get into" your system through a diagnostic connector
which may be located under the dash, under the driver's seat or in
the engine compartment. The diagnostic connector serves as a port
of entry for accessing information and/or for putting your
vehicle's computer system into a special diagnostic mode for
further testing or displaying "fault codes".
Fault codes are numeric codes that are
generated when a problem is detected. If a sensor circuit reads
out of range or some electronic component fails to respond to a
command from the computer, the computer recognizes it as a fault
and records a number that corresponds to the nature of the
problem. The technician must then retrieve the code and refer to
specific diagnostic chart or "fault tree" that gives him
the step-by-step checks he has to perform to isolate the failed
component. It can be a very time-consuming process depending on
the nature of the problem. Usually the process works but sometimes
it doesn't. An intermittent fault can be very difficult to track
down, and may require repeated attempts to repair it.
HOW
CAN I TELL IF CATALYTIC CONVERTER IS OK
Answer:
The catalytic converter is our main
line of defense against air pollution, so it's important to make
sure it is functioning efficiently and passing exhaust without
creating undue restrictions that might reduce performance, fuel
economy or emissions. That's one of the reasons for periodic
vehicle emissions testing. If the converter isn't working, you
won't pass the test.
If the your converter is plugged, it
will create a restriction in your exhaust system. The buildup of
backpressure will cause a drastic drop in engine performance and
fuel economy, and may even cause the engine to stall after it
starts if the blockage is severe.
The easiest test for converter
plugging is done with a vacuum gauge. Connect the gauge to a
source of intake vacuum on the intake manifold, carburetor or
throttle body. Note the reading at idle, then raise and hold
engine speed at 2,500. The needle will drop when you first open
the throttle, but should then rise and stabilize. If the vacuum
reading starts to drop, pressure may be backing up in the exhaust
system.
You can also try to measure
backpressure directly. If your engine has air injection,
disconnect the check valve from the distribution manifold, and
connect a low pressure gauge. Or, remove the oxygen sensor and
take your reading at its hole in the manifold or headpipe. Refer
to the backpressure specs for the application. Generally speaking,
more than 1.25 psi of backpressure at idle, or more than 3 psi at
2,000 rpm tells you there's an exhaust restriction.
If there appears to be an exhaust
restriction, disconnect the exhaust pipe just aft of the converter
to relieve pressure and recheck the readings. CAUTION: The pipes
will be hot so wait awhile for things to cool down. If vacuum goes
up and/or backpressure drops, the problem isn't not a plugged
converter but a plugged muffler or collapsed pipe. If there's
little or no change in readings, the converter is plugged.
Just because a converter is passing
gas doesn't mean it is okay. If the catalyst inside is
contaminated or worn out, high carbon monoxide (CO) and/or
hydrocarbon (HC) readings will be present in the exhaust. If you
have access to a high temperature digital pyrometer (or an oven
thermometer will do), check the converter's temperature fore and
aft. A good converter will usually run 100 degrees F hotter at its
outlet than its inlet. Little or no temperature change would
indicate low efficiency, or a problem with the converter's air
supply. Converters need supplemental oxygen in the exhaust to
re-burn pollutants, so if the air injection system or aspirator
valve isn't doing its job the converter can't do its job either.
Check the air injection pump, belt and
check valve. If you suspect that the check valve is allowing
exhaust to flow backwards, remove it and blow through both ends.
It should let air pass in one direction, but not in the other.
Examine the air injection manifold, too, because it tends to rust
out and leak air. Check the diverter valve to make sure it is
working correctly, too. It should be routing air to the converter
when the engine is at normal temperature.
On engines with aspirator valves
instead of air pumps, you should hear and/or feel the fluttering
of the internal flapper as the engine is idling.
CAUSES
OF CONVERTER FAILURES
Fouling, clogging, melt-down and
breakage of the ceramic substrate inside a converter are
common conditions that can cause problems. Plugging is usually the
end result of a melt-down, which occurs because the converter gets
too hot. This happens because the engine is dumping unburned fuel
into the exhaust. The excess fuel lights off inside the converter
and sends temperatures soaring. If it gets hot enough, the ceramic
substrate that carries the catalyst melts.
The unburned fuel may be getting into
the exhaust because of a bad spark plug or valve, but an overly
rich air/fuel mixture is another possibility. In older carbureted
engines, a heavy or misadjusted carburetor float may be the
underlying cause. But on newer engines with "feedback"
carburetion or electronic fuel injection, the engine may not be
going into "closed loop" (the normal mode where the
computer regulates the air/fuel mixture to minimize emissions).
A bad oxygen sensor or coolant sensor
may be giving the computer bogus information. A sluggish or dead
O2 sensor will make the computer think the exhaust is running
lean, so the computer will try to compensate by making the fuel
mixture rich. A coolant sensor that always indicates a cold engine
will also keep the system in open loop, which means a steady diet
of excess fuel. But it might not be the sensor's fault. A
thermostat that's stuck open or is too cold for the application
can prevent the engine from reaching its normal operating
temperature. So if your converter has failed and needs to be
replaced, the engine should be diagnosed for any underlying
problems before the new converter is installed.
Another cause of converter clogging
and contamination is excessive oil consumption. Worn valve guides
or seals can allow oil to be sucked into the engine's combustion
chambers. The same goes for worn or damaged rings or cylinders.
Oil can form a great deal of carbon, and metals present in the oil
can contaminate the catalyst. A compression check or leak-down
test will tell you if the rings are leaking, while a fluttering
vacuum gauge needle will help you identify worn valve guides.
VEHICLE
TROUBLESHOOTING
1.------------------- Check gas is it
getting to carburetor?
2.------------------- Check Wiring is it all connected?
3.------------------- Check Starter is it cranking fast enough?
4.------------------- Check Points are they burned, rubbing block
worn?
Vehicle Stalls
1.-------------------Idle speed too
slow?
2.-------------------Air leaks in hoses or manifold?
3.-------------------Check Points
4.-------------------Burnt Valve, do compression test.
5.-------------------Vapor lock overheated fuel.
6.-------------------Flooding, needle valve, choke, float setting,
float damage or sticking?
Engine Misfires at all speeds
1.------------------Fouled or broken
plug
2.------------------Bad spark plug cables
3.------------------Low battery
4.------------------Low alternator voltage
5.------------------Bad points
6.------------------Incorrect gap on points
7.------------------Bad coil condenser or connections
8.------------------Bad distributor cap or Rotor
9.------------------Loose or corroded connections in ignition
circuit.
10.----------------Blown Head Gasket do compression test.
11.----------------Sticking Valves
12.----------------Leak at intake manifold
13.----------------Preignition
Engine Misfires at high speed
1.--------------------Wrong type spark
plugs
2.--------------------Point gap too wide.
3.--------------------Sticking Valves
4.--------------------Weak Valve Springs
5.--------------------Fuel delivery inadequate
6.--------------------Mild vapor lock, check routing of fuel lines
7.--------------------Weak spark
8.--------------------Improper timing
9.--------------------Restricted exhaust
10.------------------Vacuum advance not working, check hose
11.------------------Dirty air cleaner
12.------------------Choke not opening completely
13.------------------pre-ignition
Lack of power or high speed
performance
1.---------------------Incorrect
timing
2.---------------------Check Vacuum advance
3.---------------------Burnt points or weak spring
4.---------------------Check spark plugs
5.---------------------Check plug wires
6.---------------------Check carburetor
7.---------------------Low Compression
8.---------------------Bad carb accelerator pump
9.---------------------Bad fuel pump
Rough Idle
1.--------------------Dirty jets in
carb
2.--------------------Improper Idle setting
3.--------------------Float level
4.--------------------Choke not opening enough
5.--------------------Air leaks
6.--------------------Burnt Valve
7.--------------------Improper fuel pump pressure
Backfire
1.-----------------------Lean fuel
mixture
2.-----------------------Engine cold and choke open too far.
3.-----------------------Bad Valve or spring
4.-----------------------Bad wiring or Distributor cap.
5.-----------------------Bad Plugs
6.-----------------------Incorrect timing, check timing chain
Engine Overheats
1.----------------------Slipping fan
belt
2.----------------------Needs water
3.----------------------Incorrect timing
4.----------------------Blown head gasket
5.----------------------Dirty Radiator, engine water passages
6.----------------------Defective thermostat
7.----------------------Bad hoses
8.----------------------Bad Water pump
9.----------------------Outside of Radiator clogged or blocked
10.---------------------Weak hose, can be sucked closed when motor
speeded up.
11.---------------------To clean engine and radiator put in can of
lye in COLD WATER run for a few days then flush.
Don't Use Lye On Aluminum Blocks or
heads.
Timing Chain
Check by grasping lower pulley, rotate
back and forth to check for excessive play.
Clogged Fuel Filter
Will cause engine to die, hesitate,
lose power, will usually act up when going uphill or under hard
acceleration, will come and go, these same symptoms can be caused
by a loose wire connection. Or defective ignition switch.
EXTRA ITEMS TO
KEEP IN VEHICLE
1.---------------------4 ft of
radiator hose, knife to cut it with.
2.---------------------top and bottom radiator hoses
3.---------------------Drive belt
4.---------------------Screwdriver, visegrips, crescent wrench
5.---------------------2 ft baling wire
6.---------------------Blanket, pillow, matches
7.---------------------$50 in cash and change
8.---------------------3 qts oil, brake fluid, windshield washer
fluid
9.---------------------Can of tire inflator
10.-------------------Spare tire, jack, lug wrench, flashlight,
flares
11.-------------------Electrical tape, 4 ft electric wire
12.-------------------Paper towels, windex, ice scraper
13.-------------------Spare wiper blades
14.-------------------Spare light bulbs fuses